China OEM CNC Customized Parts, CNC Turning of Precision Metal Parts and Gears hypoid bevel gear

Product Description

Air transport                                                              Shipping

Organization Introduction:

ABOUT US
HangZhou CZPT Precision Components Equipment Co., Ltd. is a skilled company of tailored precision parts. The organization has much more than fifty professionals who are engaged in the production and manufacturing of precision elements. They have much more than 10 several years of overseas experience in production precision components and have practically sixty precision elements. Production machinery and equipment, as effectively as advanced Swiss-imported testing gear and expert technological inspectors, make a reliable manufacturing organization.
 

 

CNC is an outstanding technique for producing lower-quantity unit prototypes,
merchandise components, or bridge-to-market models of finish components.
 

CNC Processing Workshop

Turning components
 

Milling elements
 

Item Description

 

Undertaking name  Aluminum 6061, Stainless steel, brass, high precision steel parts
Processing equipment  CNC milling equipment / CNC lathe / mill / milling device / lathe / wire reducing, and so on
Customizable content salufer: aluminium: 5052 / 6061 / 6063 / 2017 / 7075, and so on
Copper Alloy:
3602 / 2604 / H59 / H62 et al
stainless metal alloy:
303 / 304 / 316 / 412 et al
metal :
Carbon steel / die metal / and so on 222
We deal with a lot of other kinds of resources. If the resources you need to have are not shown above, make sure you contact us.
Surface therapy  blackened, polished, anodized, chrome plated, galvanized, nickel plated, colored
Examine Altimeter, hardness meter, graphic meter, 3 D meter, etc
file formats  Height meter, hardness meter, image measuring meter, 3 D measuring instrument, and many others
Drawing structure AutoCAD (DXF, DWG), PDF, TIF, and many others.

Creation screening products listing
 

Serial Number Unit Title quantity Spot of production precision product Specification (MM) remarks
1 (Altimeter Micro-hite 3D) 1 Switzerland        
2 (Altimeter Micro-hite 600) 2 Switzerland .001      
three image measurement instrument one ZheJiang  Province of China .001      
four Optical projector one ZheJiang  Province of China .001      
five Altimeter 2   .001      
six Digital three-claw micrometer for inside and outside diameters 1 China HangZhou .001   thirty-forty  
7 Digital three-claw micrometer for inside and outside diameters 1 China HangZhou .001   50-sixty three  
eight Digital three-claw micrometer for inside and outside diameters one China HangZhou .001   sixty two-seventy five  
nine Digital three-claw micrometer for inside and outside diameters one China HangZhou .001   87-a hundred  
ten Digital three-claw micrometer for inside and outside diameters 1 China HangZhou .001   75-88  
eleven slip gauge            
twelve Needle gauge            
13 plug gauge            
fourteen plug gauge            

 
Production tools catalog

Serial Amount Device Name quantity Export region precision product Specification (MM) remarks
1 Wire cut (Sodick AQ360L) two Japan .005 AQ360 360×250  
2 CNC lathe   three South Korea .005 PUMA215 ¢280×500  
three CNC lathe  one South Korea .005 CNL225L ¢210×500  
four Turning and milling compound (Fudao Seiki) 1 HangZhou, China .002 FDL-52DWY φ560×450  
five CNC lathe cutter arrangement machine (Fudao Seiki) 1 HangZhou, China .002 FDL-46P φ500×480  
6 CNC   one South Korea .005 TC400 520×400 Four-axis CNC milling
1 South Korea .005 DT400 520×400 3-axis CNC milling
one South Korea .005 CMV920 920×510 Four-axis CNC milling
two South Korea .005 NM415 765×410 Three-axis CNC milling
seven CNC (Shi Qinghong) 1 HangZhou, China .005 VM-SL640T 640×500 Four-axis CNC milling
8 CNC   1 HangZhou, China .005 VMC-V8 800×500 4-axis CNC milling
nine CNC (HangZhoua) three HangZhou, China .01 850L 850×500 A few-axis CNC milling
ten CNC (huaqun) 4 ZHangZhoug, China .01 VMA-850 850×500 Three-axis CNC milling

Serial Variety Device Identify amount Export location precision model Specification (MM) remarks
eleven CNC (Jieyongda) one HangZhou, China .008 VMC-1270LP 1360×700 Four-axis CNC milling
12 CNC (Jieyongda) one HangZhou, China .006 VMC-V85 900×450 Three-axis CNC milling
13 High precision surface grinder eight ZheJiang , China .003 H618 150×400  
fourteen vertical milling machine eight ZheJiang , China .02   900×400  
15 Precision Water Mill one HangZhou, China .01   1000×400  
sixteen MGA1432A High Precision Universal Cylindrical Grinder 1 ZheJiang , China .001   φ320×3000  
seventeen Internal and external circular grinding one ZheJiang , China .005   ¢200×500  
18 plain lathe seven China HangZhou Third Ring Road .02   ¢400×1250  
19 Sparking machine one HangZhou, China .01      
20 wire cutting machine 6 ZheJiang  HangZhou, China .02   500×400  

CNC machining is excellent for rapid prototyping, fast tests and shortening merchandise improvement cycles. In only a subject of several hours, CNC can accelerate you from digitized CAD knowledge to totally-purposeful prototypes.

  • Aerospace and plane
  • Automotive
  • Professional
  • Electronics
  • Industrial and OEM 
  • Maintenance
  • Healthcare
  • Technology and safety
  • Telecommunications
  • Transportation

Obtain Guidelines:
one. Our company specializes in non-standard, processing with drawings and samples and is not obtainable in stock. Please know
2. The image and cost of this website link are not the solution cost. Please check with the buyer for a quotation and then check it. If you purchase without having prior guidelines, it will be an invalid buy and will not be shipped. Thank you for your cooperation.
three. If client service is unavailable, you can go away a information on the mobile phone amount and we will get in touch with you later
four. If we do not customize according to the customer’s drawings, we will substitute them for free and bear the round-journey freight
five.2 days of sampling, 5 times of little batch trial creation, rapidly supply
6. If the product exceeds the drawing tolerance, it will be replaced cost-free of demand, which includes freight 

 

one. Are you a maker?
Yes, we are the creation of automation gear non-common elements Large-precision elements Precision fixtures and all kinds of metallic elements.
2What processing products do you have?
– CNC machining centre
– Strolling wire
– Electric powered spark
– Numerical management car
– Precision grinder and other tools and supporting big gantry CNC, gantry grinding, gantry milling.
three. What services/goods do you provide?
–  From mold design and style, mould creating, machining, fabrication, welding, surface therapy, assembly, packing to shipping and delivery.
– Automotive elements, bicycle parts, motorbike parts, scooter areas, racing areas, audio items, health-related equipment elements, electronic devices areas, kitchen and lavatory items and other components components.
– Iron/stainless steel/aluminum/titanium/brass/bronze/steel alloys/hardened areas/any sort of precision components you require.
– Automatic lathe turning areas, milling parts, bending areas, welding elements, stamping areas. All sorts of components can be tailored right here.
4. How can I make confident my layout is secure?
We will not likely leak any photographs or films of the customers’ items with out approval. We can signal
NDA (none disclosure settlement) if required.
five. How can I get a quotation?
You can e mail us or inquiry underneath with your layout or idea and let us know the material,
tolerance, amount and surface complete you want, and we will send out you a totally free estimate for your consideration
6. What file structure would you prefer?
Actions: ICES, DWG, DXF, STP, CZPT are favored. A PDF will be necessary for critical dimension making
seven. Why choose our organization
– Entire good quality inspection just before delivery
Well timed and professional communication
Assess the feasibility of the concept/layout.
– Working harder and more flexibly on customers’ requests.
– ninety nine.5% Consumer Fulfillment
eight. What are your Transport Strategies?
 – CZPT Immediate Shipping and delivery (Door to Doorway service)
– Truck/Railway shipping (for some countries)
– Air freight
Ocean Freight
nine. How can I get a sample for testing? 
We will offer you totally free or billed samples, relying on the products. 
10 Resources to be supplied by buyers
 Usually, 2nd (structure: DWG/DXF, etc.) drawings and 3D (STP/ICS, and so on.) drawings want to be presented to the consumer service so that we can properly quotation and approach
eleven. Can it be processed with out drawing?
We mainly undertake the processing business with drawings. For buyers who do not know a lot about drawing, we need clients to provide in depth sketches, indicating thorough functional and dimensional specifications. We will offer design strategies, drawings, and processes right after confirming with customers
 

 

US $0.5-2
/ Piece
|
1 Piece

(Min. Order)

###

Condition: New
Certification: CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Metal
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Project name  Aluminum 6061, Stainless steel, brass, high precision metal parts
Processing equipment  CNC milling machine / CNC lathe / mill / milling machine / lathe / wire cutting, etc
Customizable material salufer: aluminium: 5052 / 6061 / 6063 / 2017 / 7075, etc
Copper Alloy:
3602 / 2604 / H59 / H62 et al
stainless steel alloy:
303 / 304 / 316 / 412 et al
steel :
Carbon steel / die steel / etc 222
We deal with many other types of materials. If the materials you need are not listed above, please contact us.
Surface treatment  blackened, polished, anodized, chrome plated, galvanized, nickel plated, colored
Check Altimeter, hardness meter, image meter, 3 D meter, etc
file formats  Height meter, hardness meter, image measuring meter, 3 D measuring instrument, etc
Drawing format AutoCAD (DXF, DWG), PDF, TIF, etc.

###

Serial Number Device Name quantity Place of production precision model Specification (MM) remarks
1 (Altimeter Micro-hite 3D) 1 Switzerland        
2 (Altimeter Micro-hite 600) 2 Switzerland 0.001      
3 image measurement instrument 1 Taiwan Province of China 0.001      
4 Optical projector 1 Taiwan Province of China 0.001      
5 Altimeter 2   0.001      
6 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   30-40  
7 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   50-63  
8 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   62-75  
9 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   87-100  
10 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   75-88  
11 slip gauge            
12 Needle gauge            
13 plug gauge            
14 plug gauge            

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
1 Wire cut (Sodick AQ360L) 2 Japan 0.005 AQ360 360×250  
2 CNC lathe   3 South Korea 0.005 PUMA215 ¢280×500  
3 CNC lathe  1 South Korea 0.005 CNL225L ¢210×500  
4 Turning and milling compound (Fudao Seiki) 1 Dongguan, China 0.002 FDL-52DWY φ560×450  
5 CNC lathe cutter arrangement machine (Fudao Seiki) 1 Dongguan, China 0.002 FDL-46P φ500×480  
6 CNC   1 South Korea 0.005 TC400 520×400 Four-axis CNC milling
1 South Korea 0.005 DT400 520×400 Three-axis CNC milling
1 South Korea 0.005 CMV920 920×510 Four-axis CNC milling
2 South Korea 0.005 NM415 765×410 Three-axis CNC milling
7 CNC (Shi Qinghong) 1 Shenzhen, China 0.005 VM-SL640T 640×500 Four-axis CNC milling
8 CNC   1 Dongguan, China 0.005 VMC-V8 800×500 Four-axis CNC milling
9 CNC (Baojia) 3 Shenyang, China 0.01 850L 850×500 Three-axis CNC milling
10 CNC (huaqun) 4 Zhejiang, China 0.01 VMA-850 850×500 Three-axis CNC milling

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
11 CNC (Jieyongda) 1 Shenzhen, China 0.008 VMC-1270LP 1360×700 Four-axis CNC milling
12 CNC (Jieyongda) 1 Shenzhen, China 0.006 VMC-V85 900×450 Three-axis CNC milling
13 High precision surface grinder 8 Taiwan, China 0.003 H618 150×400  
14 vertical milling machine 8 Taiwan, China 0.02   900×400  
15 Precision Water Mill 1 Hangzhou, China 0.01   1000×400  
16 MGA1432A High Precision Universal Cylindrical Grinder 1 Shanghai, China 0.001   φ320×3000  
17 Internal and external circular grinding 1 Shanghai, China 0.005   ¢200×500  
18 plain lathe 7 China Shenyang Third Ring Road 0.02   ¢400×1250  
19 Sparking machine 1 Dongguan, China 0.01      
20 wire cutting machine 6 Shanghai Taizhou, China 0.02   500×400  
US $0.5-2
/ Piece
|
1 Piece

(Min. Order)

###

Condition: New
Certification: CE, ISO9001
Standard: DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized: Customized
Material: Metal
Application: Metal Recycling Machine, Metal Cutting Machine, Metal Straightening Machinery, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal forging Machinery, Metal Engraving Machinery, Metal Drawing Machinery, Metal Coating Machinery

###

Samples:
US$ 0.5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Project name  Aluminum 6061, Stainless steel, brass, high precision metal parts
Processing equipment  CNC milling machine / CNC lathe / mill / milling machine / lathe / wire cutting, etc
Customizable material salufer: aluminium: 5052 / 6061 / 6063 / 2017 / 7075, etc
Copper Alloy:
3602 / 2604 / H59 / H62 et al
stainless steel alloy:
303 / 304 / 316 / 412 et al
steel :
Carbon steel / die steel / etc 222
We deal with many other types of materials. If the materials you need are not listed above, please contact us.
Surface treatment  blackened, polished, anodized, chrome plated, galvanized, nickel plated, colored
Check Altimeter, hardness meter, image meter, 3 D meter, etc
file formats  Height meter, hardness meter, image measuring meter, 3 D measuring instrument, etc
Drawing format AutoCAD (DXF, DWG), PDF, TIF, etc.

###

Serial Number Device Name quantity Place of production precision model Specification (MM) remarks
1 (Altimeter Micro-hite 3D) 1 Switzerland        
2 (Altimeter Micro-hite 600) 2 Switzerland 0.001      
3 image measurement instrument 1 Taiwan Province of China 0.001      
4 Optical projector 1 Taiwan Province of China 0.001      
5 Altimeter 2   0.001      
6 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   30-40  
7 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   50-63  
8 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   62-75  
9 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   87-100  
10 Digital three-claw micrometer for inside and outside diameters 1 China Guilin 0.001   75-88  
11 slip gauge            
12 Needle gauge            
13 plug gauge            
14 plug gauge            

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
1 Wire cut (Sodick AQ360L) 2 Japan 0.005 AQ360 360×250  
2 CNC lathe   3 South Korea 0.005 PUMA215 ¢280×500  
3 CNC lathe  1 South Korea 0.005 CNL225L ¢210×500  
4 Turning and milling compound (Fudao Seiki) 1 Dongguan, China 0.002 FDL-52DWY φ560×450  
5 CNC lathe cutter arrangement machine (Fudao Seiki) 1 Dongguan, China 0.002 FDL-46P φ500×480  
6 CNC   1 South Korea 0.005 TC400 520×400 Four-axis CNC milling
1 South Korea 0.005 DT400 520×400 Three-axis CNC milling
1 South Korea 0.005 CMV920 920×510 Four-axis CNC milling
2 South Korea 0.005 NM415 765×410 Three-axis CNC milling
7 CNC (Shi Qinghong) 1 Shenzhen, China 0.005 VM-SL640T 640×500 Four-axis CNC milling
8 CNC   1 Dongguan, China 0.005 VMC-V8 800×500 Four-axis CNC milling
9 CNC (Baojia) 3 Shenyang, China 0.01 850L 850×500 Three-axis CNC milling
10 CNC (huaqun) 4 Zhejiang, China 0.01 VMA-850 850×500 Three-axis CNC milling

###

Serial Number Device Name quantity Export region precision model Specification (MM) remarks
11 CNC (Jieyongda) 1 Shenzhen, China 0.008 VMC-1270LP 1360×700 Four-axis CNC milling
12 CNC (Jieyongda) 1 Shenzhen, China 0.006 VMC-V85 900×450 Three-axis CNC milling
13 High precision surface grinder 8 Taiwan, China 0.003 H618 150×400  
14 vertical milling machine 8 Taiwan, China 0.02   900×400  
15 Precision Water Mill 1 Hangzhou, China 0.01   1000×400  
16 MGA1432A High Precision Universal Cylindrical Grinder 1 Shanghai, China 0.001   φ320×3000  
17 Internal and external circular grinding 1 Shanghai, China 0.005   ¢200×500  
18 plain lathe 7 China Shenyang Third Ring Road 0.02   ¢400×1250  
19 Sparking machine 1 Dongguan, China 0.01      
20 wire cutting machine 6 Shanghai Taizhou, China 0.02   500×400  

How to Design a Forging Spur Gear

Before you start designing your own spur gear, you need to understand its main components. Among them are Forging, Keyway, Spline, Set screw and other types. Understanding the differences between these types of spur gears is essential for making an informed decision. To learn more, keep reading. Also, don’t hesitate to contact me for assistance! Listed below are some helpful tips and tricks to design a spur gear. Hopefully, they will help you design the spur gear of your dreams.
Gear

Forging spur gears

Forging spur gears is one of the most important processes of automotive transmission components. The manufacturing process is complex and involves several steps, such as blank spheroidizing, hot forging, annealing, phosphating, and saponification. The material used for spur gears is typically 20CrMnTi. The process is completed by applying a continuous through extrusion forming method with dies designed for the sizing band length L and Splitting angle thickness T.
The process of forging spur gears can also use polyacetal (POM), a strong plastic commonly used for the manufacture of gears. This material is easy to mold and shape, and after hardening, it is extremely stiff and abrasion resistant. A number of metals and alloys are used for spur gears, including forged steel, stainless steel, and aluminum. Listed below are the different types of materials used in gear manufacturing and their advantages and disadvantages.
A spur gear’s tooth size is measured in modules, or m. Each number represents the number of teeth in the gear. As the number of teeth increases, so does its size. In general, the higher the number of teeth, the larger the module is. A high module gear has a large pressure angle. It’s also important to remember that spur gears must have the same module as the gears they are used to drive.

Set screw spur gears

A modern industry cannot function without set screw spur gears. These gears are highly efficient and are widely used in a variety of applications. Their design involves the calculation of speed and torque, which are both critical factors. The MEP model, for instance, considers the changing rigidity of a tooth pair along its path. The results are used to determine the type of spur gear required. Listed below are some tips for choosing a spur gear:
Type A. This type of gear does not have a hub. The gear itself is flat with a small hole in the middle. Set screw gears are most commonly used for lightweight applications without loads. The metal thickness can range from 0.25 mm to 3 mm. Set screw gears are also used for large machines that need to be strong and durable. This article provides an introduction to the different types of spur gears and how they differ from one another.
Pin Hub. Pin hub spur gears use a set screw to secure the pin. These gears are often connected to a shaft by dowel, spring, or roll pins. The pin is drilled to the precise diameter to fit inside the gear, so that it does not come loose. Pin hub spur gears have high tolerances, as the hole is not large enough to completely grip the shaft. This type of gear is generally the most expensive of the three.
Gear

Keyway spur gears

In today’s modern industry, spur gear transmissions are widely used to transfer power. These types of transmissions provide excellent efficiency but can be susceptible to power losses. These losses must be estimated during the design process. A key component of this analysis is the calculation of the contact area (2b) of the gear pair. However, this value is not necessarily applicable to every spur gear. Here are some examples of how to calculate this area. (See Figure 2)
Spur gears are characterized by having teeth parallel to the shafts and axis, and a pitch line velocity of up to 25 m/s is considered high. In addition, they are more efficient than helical gears of the same size. Unlike helical gears, spur gears are generally considered positive gears. They are often used for applications in which noise control is not an issue. The symmetry of the spur gear makes them especially suitable for applications where a constant speed is required.
Besides using a helical spur gear for the transmission, the gear can also have a standard tooth shape. Unlike helical gears, spur gears with an involute tooth form have thick roots, which prevents wear from the teeth. These gears are easily made with conventional production tools. The involute shape is an ideal choice for small-scale production and is one of the most popular types of spur gears.

Spline spur gears

When considering the types of spur gears that are used, it’s important to note the differences between the two. A spur gear, also called an involute gear, generates torque and regulates speed. It’s most common in car engines, but is also used in everyday appliances. However, one of the most significant drawbacks of spur gears is their noise. Because spur gears mesh only one tooth at a time, they create a high amount of stress and noise, making them unsuitable for everyday use.
The contact stress distribution chart represents the flank area of each gear tooth and the distance in both the axial and profile direction. A high contact area is located toward the center of the gear, which is caused by the micro-geometry of the gear. A positive l value indicates that there is no misalignment of the spline teeth on the interface with the helix hand. The opposite is true for negative l values.
Using an upper bound technique, Abdul and Dean studied the forging of spur gear forms. They assumed that the tooth profile would be a straight line. They also examined the non-dimensional forging pressure of a spline. Spline spur gears are commonly used in motors, gearboxes, and drills. The strength of spur gears and splines is primarily dependent on their radii and tooth diameter.
SUS303 and SUS304 stainless steel spur gears

Stainless steel spur gears are manufactured using different techniques, which depend on the material and the application. The most common process used in manufacturing them is cutting. Other processes involve rolling, casting, and forging. In addition, plastic spur gears are produced by injection molding, depending on the quantity of production required. SUS303 and SUS304 stainless steel spur gears can be made using a variety of materials, including structural carbon steel S45C, gray cast iron FC200, nonferrous metal C3604, engineering plastic MC901, and stainless steel.
The differences between 304 and 303 stainless steel spur gears lie in their composition. The two types of stainless steel share a common design, but have varying chemical compositions. China and Japan use the letters SUS304 and SUS303, which refer to their varying degrees of composition. As with most types of stainless steel, the two different grades are made to be used in industrial applications, such as planetary gears and spur gears.
Gear

Stainless steel spur gears

There are several things to look for in a stainless steel spur gear, including the diametral pitch, the number of teeth per unit diameter, and the angular velocity of the teeth. All of these aspects are critical to the performance of a spur gear, and the proper dimensional measurements are essential to the design and functionality of a spur gear. Those in the industry should be familiar with the terms used to describe spur gear parts, both to ensure clarity in production and in purchase orders.
A spur gear is a type of precision cylindrical gear with parallel teeth arranged in a rim. It is used in various applications, such as outboard motors, winches, construction equipment, lawn and garden equipment, turbine drives, pumps, centrifuges, and a variety of other machines. A spur gear is typically made from stainless steel and has a high level of durability. It is the most commonly used type of gear.
Stainless steel spur gears can come in many different shapes and sizes. Stainless steel spur gears are generally made of SUS304 or SUS303 stainless steel, which are used for their higher machinability. These gears are then heat-treated with nitriding or tooth surface induction. Unlike conventional gears, which need tooth grinding after heat-treating, stainless steel spur gears have a low wear rate and high machinability.

China OEM CNC Customized Parts, CNC Turning of Precision Metal Parts and Gears     hypoid bevel gearChina OEM CNC Customized Parts, CNC Turning of Precision Metal Parts and Gears     hypoid bevel gear
editor by czh 2022-12-22

spur gears

As one of leading spur gears manufacturers, suppliers and exporters of products, We offer spur gears and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of spur gears.

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